Rifle stock
Crankshaft
Yes believe your eyes!  We have fixtured a HAAS vertical machining centre to rough machine a crankshaft prior to grinding.
Problem: Rough machine prior to grinding at the least capital exenditure.
Answer HAAS VF3 + HRT310 (fourth axis) + Tailstock
Special tools:  90 degree tooling head for centre drilling
Long series carbide cutter
Program: Written on Tech Soft CAD CAM.
Approach:  Imagine the crankshaft straightened, then turn in a centre lathe, the main problem would then be one of vibration.  Solution on a lathe would be a travelling steady, therefore we need three fixed steadies.  Problem: fixed steadies are as the name implies, fixed.  When placed on a cast journal that is going to be machined the constant need for adjustment would increase cycle time dramatically.  The solution to this problem was to manufacture three fixed steadies with sprung loaded followers that were set in a 60 degree 'Vee' in each of the steadies.  This also overcame the problem of starting to machine totally unsupported as the followers would compensate for the reducing diameter whilst cutting was taking place.
AutoCAD Drawing
The first operation is to place the crank on the 'V' blocks, and clamp.  Centre drill either end of the crankshaft.  Remove from the 'V' blocks and place between centres on the fourth axis.  The sprung loaded steadies automatically take up position. Start machining.
AutoCAD Drawing
The trials proved to be successful with both the cycle time, surface finish and size being within the limits.

© Brew-Eng  last modified  16/02/2000
mailto:breweng4@netscapeonline.co.uk


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